MITSUBISHI ELECTRIC cambia in meglio

Advancing machine‑building through smarter automation.

FDA Packaging, based in Norwich, UK, has been a provider of flow wrapping machines worldwide since 1994. As a small to mediumsized machine builder, it has partnered with Mitsubishi Electric as a key area of growth in its development strategy. This collaboration has been instrumental in enhancing its capabilities through targeted training and advanced technology solutions.

The Challenge: Upgrading skills to meet evolving industry demands

Craig Hodgkinson, a director and key member of FDA Packaging, sought to upgrade his skills to keep pace with the industry's evolving needs. His primary goal was to learn how to program using the latest MELSOFT GX Works3 (‘herein referred to as GX Works3’) software, which is crucial for integrating programmable logic controllers (herein referred to as PLCs) such as the MELSEC iQF series aka the FX5 series (herein referred to as iQ-F or FX5) into their machines. The challenge lay in transitioning from older programming formats to the new, more intuitive system offered by Mitsubishi Electric.

The solution: Targeted training delivers practical solutions

Craig attended a two-day iQ-F PLC Intermediate Training course, focussing on the FX5 PLC series with GX Works3, facilitated by Training Manager, Paul Proctor. This
course was part of Mitsubishi Electric's robust curriculum designed to offer learning and training needs for its entire product range and across a wide range of
automation and product experience.The course itself provides training to enable delegates to use features of GX Works3 to speed up the process of creating
programs, including making any size modifications, either for design changes or errors. Craig emphasised the importance of face-to-face learning for complex tasks
and remote delivery for less complex learning and training, highlighting the effectiveness of Mitsubishi Electric’s classroom approach in offering safe skill practice, especially for advanced courses and programming. Paul Proctor, a spokesperson for Mitsubishi Electric, added their own thoughts on working with a delegate from a machine-building background, to maximise the learning experience, in a way that helped Craig: “Craig explained that one of the reasons for attending the course was to find out more about a feature built into the PLCs, which he was aware of, and thought would be an advantage to him. The machines his company manufactures are often used together and digitally connected, so that important information can be exchanged between them to manage product flow. His current approach was the tried and tested method of dedicated hardwired connections. Still, he was aware of the ‘Simple CPU Communications’ feature, which he thought would be a more effective technique in terms of wiring and allow easy future expansion. Whilst this subject wasn’t part of the standard course, he asked if a demonstration could be set up with three PLCs connected. The equipment was to hand in the classroom, so between us we configured settings as simply as possible and showed signals passing from one PLC to another.”

The result: New skills deliver impact on machine productivity

Post-training, Craig successfully updated his previous programs, enabling the FX5 PLC to run efficiently on FDA Packaging's machines. The new software's intuitive
design has significantly enhanced his programming capabilities, directly benefiting the business by improving operational efficiency. Craig's experience and feedback
have also helped the faculty identify opportunities for a more solution-focussed learning pathway, aligning with Mitsubishi Electric UK's vision of expanding its
curriculum to address future solutions rather than just product-based training. In conclusion, Mitsubishi Electric's comprehensive training and learning program and
market-leading products and technology have empowered Craig and FDA Packaging to tackle industry challenges with confidence, reinforcing the company’s position as
innovative leaders in the machine-building sector.